What is the Difference Between Nitrile and Viton O Rings

The main difference between Nitrile and Viton O rings is that nitrile O rings are suitable for standard sealing needs with moderate temperature and chemical exposure, while Viton O-rings are suitable for more demanding environments where high temperature and chemical resistance are critical.

O-rings are essential components widely used in various industries to create a reliable and effective sealing mechanism between two parts. These circular, rubber-like rings are designed to fit into a groove or recess in a mating surface, creating a barrier that prevents the leakage or escape of fluids or gases. Nitrile and Viton O-rings are two common types of O-rings that offer distinct properties and applications. 

Key Areas Covered

1. What are Nitrile O Rings
    – Definition, Features
2. What are Viton O Rings
    – Definition, Features
3. Similarities Between Nitrile and Viton O Rings
    – Outline of Common Features
4. Difference Between Nitrile and Viton O Rings
    – Comparison of Key Differences

Key Terms

Nitrile O Rings, Viton O Rings

Difference Between Nitrile and Viton O Rings - Comparison Summary

What are Nitrile O Rings

Nitrile O-rings, also known as NBR (Nitrile Butadiene Rubber) O-rings, are widely used sealing elements with exceptional resistance to oils, fuels, and other petroleum-based fluids. They can effectively seal connections and prevent fluid leakage in automotive engines, fuel systems, hydraulic systems, and other applications where exposure to petroleum-based fluids is common. Nitrile O-rings also offer good resistance to water, which makes them suitable for applications where moisture or water exposure may occur. Nitrile rubber is also known for its flexibility and elasticity, which allows Nitrile O-rings to conform to irregular surfaces and provide a reliable seal even in imperfect conditions. They also have good tensile strength.

Furthermore, Nitrile O-rings can perform well within a moderate temperature range, typically from -40°C to +120°C (-40°F to +250°F). However, they may not be suitable for extremely high-temperature applications. Nitrile rubber is relatively inexpensive compared to some other elastomers.

Nitrile O-rings play a crucial role in the automotive industry, sealing connections in engines, fuel systems, transmissions, power steering systems, and air conditioning systems. They are used in hydraulic systems to provide effective sealing in hydraulic cylinders, valves, and pumps. They also find use in pneumatic systems to seal air connections and prevent air leakage. In the oil and gas industry, Nitrile O-rings are used in equipment such as pumps, compressors, and valves, where resistance to oil and gas is essential. Nitrile O-rings are commonly used in various industrial and engineering applications, including machinery, equipment, and tools. They are utilized in agricultural machinery, such as tractors and harvesters, for sealing hydraulic and fuel systems.

Compare Nitrile and Viton O Rings

What are Viton O Rings

Viton is a type of synthetic rubber and elastomer made from fluoropolymer. It’s commonly used for making O-rings and various molded or extruded products. What makes Viton special is its excellent resistance to fluids – it’s one of the best among all commercial rubbers in this regard. Even at high temperatures, Viton holds up well compared to other similar materials. It stays stretchy and can handle oils and chemicals even when things get hot.

The low permeability exhibited by Viton across a wide array of substances gives it protection against deterioration from a wide range of chemicals and fluids, including fuels, lubricants, and the majority of mineral acids. Viton also has additional mechanical benefits, including its resistance to compression, its ability to fend off atmospheric oxidation, sun exposure, varying climatic conditions, and even the threats posed by fungus and mold. In applications characterized by low voltage and low frequency, Viton also demonstrates commendable electrical properties.

Similarities Between Nitrile and Viton O Rings

  • Nitrile and Viton O-rings are elastomers, meaning they possess elastic properties, allowing them to deform and recover their original shape when subjected to pressure or compression.
  • Both Nitrile and Viton O-rings are typically designed in the familiar circular cross-section shape, with a hole in the center.
  • The primary function of both Nitrile and Viton O-rings is to provide effective sealing and prevent the leakage of fluids or gases.
  • Both Nitrile and Viton O-rings are available in various sizes, diameters, and thicknesses.
  • Both Nitrile and Viton O-rings are used in numerous industries, including automotive, aerospace, oil, and gas.
  • They can be customized into specific shapes and sizes, making them suitable for different sealing requirements in diverse industries.
  • While the temperature range differs between the two materials, both Nitrile and Viton O-rings can handle moderate temperature environments.

Difference Between Nitrile and Viton O Rings

Definition

Nitrile O-rings, also known as NBR (Nitrile Butadiene Rubber) O-rings, are sealing elements made from a synthetic rubber called nitrile butadiene rubber. Viton O-rings are specialized sealing elements made from high-performance synthetic rubber known as fluoroelastomer or fluorocarbon rubber.

Formation

Nitrile O-rings are made from a synthetic rubber called nitrile butadiene rubber (NBR) while Viton O-rings are made from a type of synthetic rubber known as fluoroelastomer or fluorocarbon rubber.

Nature

While nitrile O rings are suitable for standard sealing needs with moderate temperature and chemical exposure, Viton O-rings are suitable for more demanding environments where high temperature and chemical resistance are critical.

Applications

Nitrile O-rings are commonly used in automotive engines, fuel systems, hydraulic systems, and general industrial sealing applications where resistance to oils and fuels is crucial. Viton O-rings are preferred in applications where high-temperature resistance and excellent chemical compatibility are required.

Conclusion

Nitrile O rings are suitable for standard sealing needs with moderate temperature and chemical exposure. Meanwhile, Viton O-rings are suitable for more demanding environments where high temperature and chemical resistance are critical. Thus, this is the main difference between Nitrile and Viton O rings.

Reference:

1. “Nitrile O-Rings.” Northern Engineering Sheffield.

Image Courtesy:

1. “O-ring collection” By Ahellwig – Own work (CC BY 2.5) via Commons Wikimedia

About the Author: Hasini A

Hasini is a graduate of Applied Science with a strong background in forestry, environmental science, chemistry, and management science. She is an amateur photographer with a keen interest in exploring the wonders of nature and science.

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