What is the Difference Between Azeotropic and Extractive Distillation

The main difference between azeotropic and extractive distillation is that azeotropic distillation is a separation technique for systems with constant boiling point mixtures, while extractive distillation involves the addition of a third component (solvent) to modify the relative volatility of components and facilitates separation in non-constant boiling point mixtures.

Azeotropic and extractive distillation are two specialized methods used in chemical engineering and industrial processes to separate mixtures of liquids with similar boiling points. While both techniques aim to achieve separation, they employ distinct approaches to address different challenges in separating components from complex mixtures.

Key Areas Covered

1. What is Azeotropic Distillation
      – Definition, Features, Applications
2. What is Extractive Distillation
      – Definition, Features, Applications
3. Similarities Between Azeotropic and Extractive Distillation
      – Outline of Common Features
4. Difference Between Azeotropic and Extractive Distillation
      – Comparison of Key Differences
5. FAQ: Azeotropic and Extractive Distillation
      – Frequently Asked Questions

Key Terms

Azeotropic Distillation, Extractive DistillationDifference Between Azeotropic Distillation And Extractive Distillation - Comparison Summary

What is Azeotropic Distillation

To understand the significance of azeotropic distillation, one must first comprehend the concept of azeotropes. An azeotrope is a mixture of two or more components that, at a specific composition, exhibit a unique boiling point and vapor-liquid equilibrium. This means that, when heated, the components in an azeotropic mixture evaporate together and condense together, leading to a constant composition in both the vapor and liquid phases.

Azeotropes pose a substantial challenge in the distillation process. Traditional fractional distillation relies on the principle that as a mixture is heated, the component with the lowest boiling point vaporizes first, and as the temperature increases, the more volatile component can be distilled, leading to separation. However, when dealing with azeotropic mixtures, the composition remains constant during heating, rendering conventional distillation ineffective.

Azeotropic distillation serves as the solution to the problems posed by azeotropic mixtures. Its primary purpose is to break the azeotrope, enabling the separation of the components within the mixture. The key to this lies in introducing a third component known as the entrainer, which interacts with the components in the azeotropic mixture to alter the vapor-liquid equilibrium and create conditions for effective separation.

Compare Azeotropic and Extractive Distillation

What are the Applications of Azeotropic Distillation

Azeotropic distillation has found wide application in various industries, including petrochemicals, chemicals, pharmaceuticals, and food processing. In the petrochemical industry, azeotropic distillation helps to separate and purify hydrocarbon mixtures, such as crude oil and its fractions. A common application is the separation of ethanol and water, where an entrainer like benzene breaks the azeotrope, allowing for the separation of pure ethanol. In chemical production, azeotropic distillation plays a vital role in separating and purifying products, especially in cases where azeotropic mixtures hinder conventional distillation. For instance, it is used in the production of acetic acid from its aqueous solution, where an entrainer like isobutyl acetate helps in breaking the azeotrope and purifying the acetic acid.

Pharmaceutical manufacturing often involves azeotropic distillation to separate and purify sensitive compounds. An example is the production of high-purity ethanol for pharmaceutical use, where azeotropic distillation helps to remove water and impurities. Azeotropic distillation is useful in food processing to separate and purify volatile flavor compounds and essential oils from natural sources. This is essential for producing high-quality food products, such as fruit extracts and essential oils.

What is Extractive Distillation

Extractive distillation is a sophisticated and highly efficient separation process utilized in the chemical industry to separate components of a mixture with similar boiling points that cannot be effectively separated using conventional distillation methods. This method relies on the introduction of a solvent or extractive agent to alter the vapor-liquid equilibrium and enhance separation.

Extractive distillation is a versatile separation technique in various industries. In the petrochemical sector, extractive distillation is employed for the separation of various hydrocarbons, such as the separation of isobutane and n-butane, which have similar boiling points. A solvent like methyl tert-butyl ether (MTBE) enhances the separation. Extractive distillation is useful in pharmaceutical processes for purifying and separating various active pharmaceutical ingredients (APIs). It is particularly valuable when separating components with closely matched boiling points. In the production of biofuels like ethanol, extractive distillation helps to separate water from ethanol. The addition of an extractive agent alters the azeotrope composition, allowing for efficient separation.

Azeotropic vs Extractive Distillation

Extractive distillation is useful in the extraction of essential oils, flavors, and fragrances from natural sources. It helps to concentrate and purify the desired aromatic compounds. In the production of specialty chemicals, extractive distillation separates and purifies high-value compounds. It is particularly useful when dealing with compounds that are sensitive to high temperatures.

Similarities Between Azeotropic and Extractive Distillation

  • A fundamental similarity is that both processes aim to alter the vapor-liquid equilibrium of a mixture.
  • In both processes, an additional agent is introduced to facilitate separation.

Difference Between Azeotropic and Extractive Distillation

Definition

Azeotropic distillation is a method used to separate azeotropic mixtures, which are mixtures of two or more components that boil at the same temperature and have similar vapor-liquid compositions, whereas extractive distillation is a method used to separate components from a mixture by introducing a third component, called the solvent or extractive agent, which forms a separate liquid phase and interacts with the components in the mixture.

Objective

The primary objective of azeotropic distillation is to break the azeotrope, while extractive distillation helps to enhance the separation of components with similar boiling points that may not form azeotropes.

Separation of Components

Azeotropic distillation is primarily focused on separating components in azeotropic mixtures that boil at the same temperature, making them difficult to separate using conventional distillation methods. Extractive distillation is used for the separation of components with similar boiling points, even if they do not form azeotropes. It is particularly valuable when dealing with mixtures that have close boiling points.

Versatility

Azeotropic distillation is specifically designed for azeotropic mixtures and may not be as versatile when applied to other types of mixtures. Extractive distillation is more versatile and can be used to improve the separation of a wide range of mixtures with components having similar boiling points.

FAQ: Azeotropic Distillation and Extractive Distillation

What is an example of an azeotropic distillation?

An example of azeotropic distillation is the separation of ethanol and water, where the ethanol-water mixture forms an azeotrope, making it challenging to separate them by simple distillation.

Why is extractive distillation preferred over azeotropic distillation?

Extractive distillation is preferred over azeotropic distillation when the components in the mixture form azeotropes or have very close boiling points because it uses an added solvent to modify the relative volatility, making separation more efficient in non-constant boiling point mixtures.

What is the purpose of an azeotrope?

Using azeotropic solvents allows us to trap and concentrate the contamination using distillation instead of using filters and membranes and such. 

Conclusion

The main difference between azeotropic and extractive distillation is that azeotropic distillation is a separation technique for systems with constant boiling point mixtures, while extractive distillation involves the addition of a third component (solvent) to modify the relative volatility of components and facilitates separation in non-constant boiling point mixtures.

Reference:

1. “Azeotropic Distillation.” Byju’s.
2. “Extractive distillation.” Wikipedia. Wikipedia Foundation.

Image Courtesy:

1. “Common equipment used in Azeotropic Distillation (cropped)” By Rudyher27 – Own work (CC BY-SA 4.0) via Commons Wikimedia
2. “Extractive distillation” By Joanna Kośmider – Own work (Public Domain) via Commons Wikimedia

About the Author: Hasini A

Hasini is a graduate of Applied Science with a strong background in forestry, environmental science, chemistry, and management science. She is an amateur photographer with a keen interest in exploring the wonders of nature and science.

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